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Flange Mount Precision

Tornex AD-Series Flange Type Planetary Reducer

Flange-type planetary reducer designed for direct motor integration with precise concentric mounting. The AD-Series features a robust flange output interface with advanced helical gear geometry, delivering up to 800 Nm output torque in a compact, easy-to-integrate package for servo-driven applications.

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AD-Series Gearbox

Torque(Nm)

2000

Ratios

1:3 to 1:100

Backlash(Arc Min)

P0 = <1 , P1 = <3, P2 = <5

Efficiency(%)

95%

Protection

IP65

Model Range
AD042-AD220
7 frame sizes
Max Torque Range
10-800
Nm
Weight Range
0.6-45
kg
Model Ratio Range Rated Torque (Nm) Max Torque (Nm) Max Speed (rpm) Weight (kg)
AD042 10-15 3-10 30-45 6,000 0.6
AD060 22-35 3-10 66-105 6,000 1.3
AD090 55-85 3-10 165-255 6,000 3.5
AD115 100-170 3-10 300-510 6,000 7.0
AD142 220-350 3-10 660-1,050 4,500 13
AD180 420-600 3-10 1,260-1,800 4,500 25
AD220 550-800 3-10 1,650-2,400 3,000 40

Values are per single-stage reduction at rated input speed 3,000 rpm. Torque varies by ratio — lower ratios produce higher rated torque. For multi-stage configurations and custom motor mounting, consult engineering.

2-Stage Ratios
12:1-100:1
14 ratio options
Efficiency (2-Stage)
Up to 92%
96% × 96%
Model 2-Stage Ratios Rated Torque (Nm) Max Torque (Nm) 2-Stage Wt (kg)
AD042 12-100 21-36 63-108 0.8
AD060 12-100 48-84 144-252 1.7
AD090 12-100 120-204 360-612 4.8
AD115 12-100 225-405 675-1,215 9.5
AD142 12-100 495-825 1,485-2,475 18
AD180 12-100 930-1,410 2,790-4,230 34
AD220 12-100 1,230-1,860 3,690-5,580 56

Multi-stage torque values are reduced proportionally to account for compound gear train losses. Weight increases with additional gear stages. Contact engineering for detailed sizing.

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Flange Output Design

Precision flange output interface ensures concentric motor-to-load alignment with zero coupling compliance. Case-hardened helical gears deliver ≤3 arcmin backlash with smooth torque transmission across the entire speed range.

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Direct Motor Integration

The flange-type housing integrates directly with standard servo motors, eliminating the need for additional mounting brackets. Compact design delivers up to 800 Nm output torque with minimal axial length.

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Sealed for Life

Lifetime synthetic grease lubrication with double-lip seals ensures maintenance-free operation for 20,000 hours (S5 duty cycle). IP65 protection and sealed flange interface prevent contamination in harsh environments.

Technical Documentation

description

Datasheet

PDF • 4.2 MB

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Configure Your AD-Series

Need help selecting the right ratio, backlash class, or custom input mounting? Our application engineering team is ready to assist with sizing calculations and configuration for your specific motion control application.